PILOT FREEZE-DRYERS

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Pilot Scale Freeze Dryer Lines are optimal solutions for scaling up operations before industrial-scale production. With various applications and efficient evaluations, iLShinBioBase’s pilot freeze dryers help users identify desired conditions and parameters for achieving perfect drying results.

PILOT FREEZE-DRYERS

 

Model: Pilot Freeze-dryers LP03 / LP10 / LP20 / LP30

Manufacturer: iLShinBioBase

Origin: South Korea

 

Freeze-Drying Process

  1. Loading process: Samples are loaded into the drying chamber.
  2. Primary freezing: Samples are rapidly cooled to a low temperature (typically -40°C) to ensure complete freezing.
  3. Primary drying: Water in the sample sublimates directly from solid to vapor under low vacuum pressure.
  4. Secondary drying (optional): If necessary, an additional drying step can be performed to remove any remaining water in the sample.

 

Process Control

Manual control: Users input the conditions and parameters for each stage of the process. The process ends after manual verification is completed.

Automatic control: The system automatically adjusts the parameters based on the selected formula. The process ends when the system confirms the drying is complete.

 

Features

  1. IoT Remote Monitoring Service: 24/7 process monitoring via smartphones and manufacturer’s server. Real-time diagnostics and data storage.
  2. Proactive service: Monitor and adjust the process via a smartphone app. Reports issues to management and allows remote corrective actions.
  3. Laboratory data monitoring: Tracks parameters such as temperature, pressure, and alarms.
  4. Support for various shelf sizes and applications: Bulk caps, vial caps, etc.
  5. Efficient cooling system: Saves energy and reduces operating costs.
  6. TFT LCD Screen: 7” touchscreen for easy analysis, with AI monitoring all events.
  7. Data recorder: Monitors time and displays parameters such as condenser temperature and vacuum level.

 

Drying System

Component Specifications
Drying Chamber Cooling rate: -40°C within 60 minutes (1°C/min).
Temperature uniformity: ±1.5°C.
Pressure: Below 5 x 10^-3 Torr.
Cold Trap Chamber Cooling rate: -70°C within 30 minutes.
Defrost system: Quick defrosting with steam and hot water, removing ice within 30 minutes.
Vacuum System Pump-down time: 100 mTorr within 45 minutes, then to below 20 mTorr.
Condenser Capacity 10~30 liters per batch.
Shelf Area and Spacing 0.6 ~ 2.0 m² (standard: 60mm).
Optional Shelf Applications Bulk caps or vial caps.
Temperature Range -45°C to +80°C.
Condensation Temperature -80°C / -120°C.

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