PILOT FREEZE-DRYERS

Origin:: ,

Brand:

Category: Tag: Thương hiệu:
Tags:

Pilot Scale Freeze Dryer Lines are optimal solutions for scaling up operations before industrial-scale production. With various applications and efficient evaluations, iLShinBioBase’s pilot freeze dryers help users identify desired conditions and parameters for achieving perfect drying results.

PILOT FREEZE-DRYERS

 

Model: Pilot Freeze-dryers LP03 / LP10 / LP20 / LP30

Manufacturer: iLShinBioBase

Origin: South Korea

 

Freeze-Drying Process

  1. Loading process: Samples are loaded into the drying chamber.
  2. Primary freezing: Samples are rapidly cooled to a low temperature (typically -40°C) to ensure complete freezing.
  3. Primary drying: Water in the sample sublimates directly from solid to vapor under low vacuum pressure.
  4. Secondary drying (optional): If necessary, an additional drying step can be performed to remove any remaining water in the sample.

 

Process Control

Manual control: Users input the conditions and parameters for each stage of the process. The process ends after manual verification is completed.

Automatic control: The system automatically adjusts the parameters based on the selected formula. The process ends when the system confirms the drying is complete.

 

Features

  1. IoT Remote Monitoring Service: 24/7 process monitoring via smartphones and manufacturer’s server. Real-time diagnostics and data storage.
  2. Proactive service: Monitor and adjust the process via a smartphone app. Reports issues to management and allows remote corrective actions.
  3. Laboratory data monitoring: Tracks parameters such as temperature, pressure, and alarms.
  4. Support for various shelf sizes and applications: Bulk caps, vial caps, etc.
  5. Efficient cooling system: Saves energy and reduces operating costs.
  6. TFT LCD Screen: 7” touchscreen for easy analysis, with AI monitoring all events.
  7. Data recorder: Monitors time and displays parameters such as condenser temperature and vacuum level.

 

Drying System

Component Specifications
Drying Chamber Cooling rate: -40°C within 60 minutes (1°C/min).
Temperature uniformity: ±1.5°C.
Pressure: Below 5 x 10^-3 Torr.
Cold Trap Chamber Cooling rate: -70°C within 30 minutes.
Defrost system: Quick defrosting with steam and hot water, removing ice within 30 minutes.
Vacuum System Pump-down time: 100 mTorr within 45 minutes, then to below 20 mTorr.
Condenser Capacity 10~30 liters per batch.
Shelf Area and Spacing 0.6 ~ 2.0 m² (standard: 60mm).
Optional Shelf Applications Bulk caps or vial caps.
Temperature Range -45°C to +80°C.
Condensation Temperature -80°C / -120°C.

Related products

Stability chamber

PHOTO STABILITY CHAMBERS – NEWTRONIC

Newtronic's photo stability chambers are designed to meet light stability testing requirements in industries such as pharmaceuticals, cosmetics, food, and others. The chambers comply with ICH Q1B standards, ensuring efficiency, reliability, and safety.

Pulsed Electric Field

PULSED ELECTRIC FIELD EQUIPMENT – PULSEMASTER

Pulsemaster’s PEF systems are cutting-edge solutions designed to enhance food and beverage processing, with applications ranging from improving the quality of solid foods like fruits and vegetables to preserving liquids such as juices and sauces. These systems boost extraction efficiency, extend shelf life, and maintain natural flavors, making them ideal for industrial-scale and research purposes.

Metal Detector

METAL DETECTION SYSTEM GX-30 – TECHNOFOUR

The Metaltrap GX-30 is a high-performance metal detector for the pharmaceutical industry, featuring a 7-inch touch screen, auto-learning, and FDA 21 CFR Part 11 compliance. Its advanced design ensures precise and reliable quality control.

Stability chamber

WALK-IN INCUBATORS – NEWTRONIC

Walk-In Incubators are designed for precise temperature control, ideal for large-scale sample storage, microbial research, or any laboratory applications requiring spacious environmental conditions.

Stability chamber

DEEP FREEZERS – NEWTRONIC

Deep Freezers are designed to provide precise temperature control for applications requiring ultra-low temperature storage, suitable for the pharmaceutical, biotechnology, and research industries.

Dryer

MINI SPRAY DRYER – UNOPEX B 15

The Unopex B 15 Mini Spray Dryer is a laboratory-scale spray drying device designed for producing powders from aqueous solutions and organic solvents. It is ideal for research, product development, and small-scale applications in various industries such as food, pharmaceuticals, chemicals, cosmetics, and advanced materials.

UHT System

UHT/ HTST PILOT- OMVE

The OMVE HT320 system is a continuous heat treatment solution for products such as baby food, beverages, dairy, pharmaceuticals, and soups. With a modular and flexible design, it integrates heat exchangers, CIP pumps, and a central PLC control system, ensuring easy and safe operation. With capacities ranging from 20L/h to 200L/h, it is ideal for research, quality control, and pilot-scale production.

Filling & Packaging Machine

AUTOMATIC VERTICAL CARTONING MACHINE – PARTHEC

The Automatic Vertical Cartoning Machine with Bottle Feeding Provision by Parth Engineers & Consultant is a versatile packaging solution designed for seamless insertion of vials, bottles, or jars into cartons. With automated carton handling, precise product insertion, and a user-friendly design, it ensures high efficiency and reliability for diverse production needs.

Sản phẩm đã xem

PILOT FREEZE-DRYERS

Pilot Scale Freeze Dryer Lines are optimal solutions for scaling up operations before industrial-scale production. With various applications and efficient evaluations, iLShinBioBase's pilot freeze dryers help users identify desired conditions and parameters for achieving perfect drying results.

error: Content is protected !!