TRAY DRYER – VTD SERIES – EMCO

Origin: India

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The vacuum tray dryer (VTD) is specially designed for drying heat-sensitive materials that are easily decomposed, polymerized, or deteriorated at higher temperatures. The machine also supports sterilization before the drying process, ensuring that no contaminants enter the product.

With a static vacuum drying mechanism, the VTD prevents any damage to the structure of the drying materials. This makes it widely applicable in industries such as pharmaceuticals, chemicals, and food processing. It is a box-shaped batch dryer, loaded and unloaded via a door (larger models feature two doors for better accessibility).

Vacuum tray dryers are ideal for drying high-grade, temperature-sensitive, and oxygen-sensitive products. They are particularly suited for drying hygroscopic substances that need to be dried to very low moisture content and are also effective for lumpy, glutinous, or low-porosity products.

 

TRAY DRYER – VTD SERIES – EMCO

 

Model: VTD Series

Manufacturer: EMCO ENGINEERING

Origin: India

 

Key Features

  • Contact parts material: All contact parts are made of SS304, SS316, or SS316L materials in GMP models. Standard models use mild steel externals and stainless steel internals.
  • Heating system: Hollow pad-type heating shelves provide uniform heating and are easily removable for maintenance.
  • Condenser and receiver: Integrated on the dryer body or installed remotely for flexibility.
  • Sterilization capability: Steam sterilizable models are available for specialized needs.
  • Validation and nitrogen purge: Includes validation ports and nitrogen purge nozzles for process control.
  • Customizable design: Models can be tailored to meet customer specifications.
  • Double-door loading: Available for larger models to streamline product loading and unloading.
  • Hot water heating system: Optional hot water systems provided based on capacity and process requirements.

 

Specifications

Model VTD 2 VTD 4 VTD 6 VTD 12 VTD 18 VTD 24 VTD 36 VTD 48 VTD 96
Tray Capacity (liters) 10 20 60 120 180 240 360 480 960
Number of Shelves 3 5 7 7 10 13 13 17 17
Heating Shelves 1 1 1 2 2 2 3 3 6

 

  • Material construction: Contact parts made of SS304, SS316, SS316L (GMP models); mild steel externals with stainless steel internals for standard models.
  • Heating shelves: Uniform heating with hollow pad-type shelves, removable for easy maintenance.
  • Condensing unit: Can be integrated or standalone depending on process requirements.
  • Steam sterilization: Available for models requiring sterilized operation.
  • Double doors: For large models to ease material loading and unloading.
  • Heating system: Hot water systems tailored to capacity requirements.

 

Applications

The vacuum tray dryer is widely used in industries requiring precise and efficient drying:

  • Pharmaceuticals: Drying sensitive pharmaceutical ingredients.
  • Chemicals: Drying hygroscopic and temperature-sensitive chemicals.
  • Food processing: Achieving low residual moisture content in food products.
  • Special applications: Effective for drying sticky, lumpy, or low-porosity materials.

 

Benefits

  • Protects product structure under vacuum drying conditions.
  • Minimizes product degradation for heat and oxygen-sensitive materials.
  • Uniform drying using hollow pad-type heating shelves.
  • Cost and time savings with easy cleaning and maintenance features.
  • GMP compliant: Ensures adherence to pharmaceutical and food safety standards.

 

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