HIGH SHEAR MIXER GRANULATOR – HSMG – GANSONS

Origin: India

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Gansons High Shear Mixer Granulator (HSMG) is a high-performance mixing and granulation device designed to meet the stringent requirements of industries such as pharmaceuticals, food, and chemicals. With over 50 years of experience in manufacturing mixing equipment, Gansons has developed the HSMG with advanced features to optimize performance and comply with international standards.

Key Features

Optimized Design:
The HSMG features a cylindrical mixing bowl with an inverted cone at the top, which creates a vortex flow to optimize both the mixing and granulation processes.

Impeller & Cutting Blade Technology:

  • The main impeller ensures even distribution of all components.
  • Modular cutting blades efficiently disperse the binder and ensure uniform compression of the granules.
  • The chopper system is capable of operating with small batches, starting from just 40% of maximum capacity.
  • Gansons’ proprietary mechanical seals prevent any particles from entering the machine shaft.
  • Designed to withstand shock pressures of up to 12 bar.

IMPELIFT™ System:
The IMPELIFT™ system enables the impeller to be lifted for easy cleaning without disassembly, thereby reducing maintenance and handling efforts.

Automation and Process Control:

  • Equipped with an IPC/PLC system offering functionalities such as:
    • Formulation management
    • Data logging compliant with 21 CFR Part 11
    • Control of the mixing/granulation sequence
    • Optional SCADA integration
  • Precise endpoint determination is achieved by monitoring parameters such as current intensity, torque, and power consumption.

Compliance with cGMP and Safety Standards:

  • Designed to meet stringent hygiene and safety standards for food and pharmaceutical applications.
  • All contact parts are made of SS 316L stainless steel or FDA-approved materials (including gaskets, seals, filter bags, etc.).
  • A pneumatic rotating lid system enhances operator safety.
  • Includes a Lockout-Tagout safety system.

Easy Cleaning and Maintenance:

  • Features an in-place cleaning (WIP) system with high-pressure spray nozzles and an integrated pump.
  • Cutting blades are easily removable for cleaning and inspection.
  • The Duo Seal system helps prevent powder dust ingress and reduces the risk of cross-contamination.

Technical Specifications:

  • Flexible Capacity: The equipment can handle small batches (starting at 40% capacity) up to large-scale production.
  • Drive Motor: The bevel helical gear system reduces wear and ensures long-term precision.
  • Compliance Standards: cGMP, FDA 21 CFR Part 11, CE, UL, ATEX, ISO 9001.

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Gansons High Shear Mixer Granulator (HSMG) is a high-performance mixing and granulation device designed to meet the stringent requirements of industries such as pharmaceuticals, food, and chemicals. With over 50 years of experience in manufacturing mixing equipment, Gansons has developed the HSMG with advanced features to optimize performance and comply with international standards.

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