DARA – LYOLAB+

Origin: Spain

Brand:

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In non-sterile manufacturing processes, where product quality depends on precision and batch-to-batch control, Dara-Lyo has developed a non-sterile freeze dryer with enhanced capacity, suitable for both vial products and bulk products — the LyoLab+ series.

LyoLab+

  • 1,250 x 1,600 x 1,970 mm.
  • Condenser temperature up to -105 °C.
  • Ice condenser capacity up to 40 kg.
  • Output for 2R up to 9,000 vials.

Technical Specifications

Reference / Model

LyoLab +

Shelves useful area

1.48 m2

1.98 m2

Shelves useful size

370 x 445 mm

Number of shelves

9 + 1

12 + 1

Shelves clearance

90 mm

65 mm

Product contact parts

AISI-316L stainless steel

Condenser capacity

40 kg

Vacuum pump flow

36 m3/h

Heating power

3,000 W

Overall dimensions (W x D x H)

1,250 x 1,600 x 1,970 mm

Weight

1,600kg

1,800kg

Ice condenser capacity / 24h

20kg

Software

By combining automation solutions with pharmaceutical freeze-drying processes, Dara-Lyo has developed a reliable, safe, and user-friendly system for monitoring and managing process data.

Within this product range, process data recording and recipe adjustment play a particularly important role. This allows users to define, develop, and establish suitable parameters for future efficient production processes while optimizing the performance of freeze-dried products.

All automation and control solutions are designed in accordance with current GMP guidelines and comply with 21 CFR Part 11 regulations.

Remote Access and Connectivity

All of our pilot equipment is integrated with SCADA software through the HMI interface for monitoring, control, and data acquisition purposes.

Through connectivity tools, users can monitor cycle status, review related process data, and access production history from authorized computers or devices.

For facilities operating multiple units, the monitoring platform enables centralized information management and supports more efficient workflow organization, thereby improving production management performance.

In addition, our technical team can provide remote support — with prior customer authorization — to diagnose and resolve issues, reducing response times and minimizing unnecessary travel.

These features complement the direct operation through the equipment’s HMI touchscreen, ensuring safe and reliable operational control.

SCADA Software

User Management

Allows user registration and access level management directly through the HMI interface. This can also be performed from an external computer.

Recipe Programming

Allows freeze-drying recipe parameters to be entered through the control screen. This option can also be performed from an external computer.

Any changes made to recipes or equipment parameters are recorded in the Audit Trail system.

Data Export

All recorded data are reflected in the cycle report, ensuring maximum process reliability and repeatability while complying with 21 CFR Part 11 requirements.

Some highlighted features include:

— Centralized process records with direct audit traceability.
— Data Integrity compliance with encrypted data mechanisms.
— Report generation for process traceability and alarms.
— Optional alarm notifications via email.
— Cycle data can be exported through USB ports, external storage devices, or customer internal folders via LAN network.

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