LYOLAB – DARA

Origin: Spain

Brand:

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Dara-Lyo’s pilot freeze dryer range is designed with durability equivalent to production-scale equipment, enabling the development and optimization of lyophilization processes at the highest level. Manufactured entirely from stainless steel, these freeze dryers can be fully installed in cleanroom environments.

Our LyoLab pilot freeze dryer features an AISI-316L stainless steel chamber with a capacity of up to 9,000 vials and a condenser capable of holding up to 40 kg of ice. The unit can also be equipped with a stoppering system using a movable shelf, along with various other customizable options upon request.

Control and precision in the freeze-drying process were the goals set during the development of LyoLab.

LyoLab

  • Dimensions: 1,250 x 850 x 1,970 mm
  • Condenser temperature down to -105°C
  • Ice condenser capacity up to 20 kg
  • Output for 2R vials up to 4,440 vials

Technical Specifications

Reference / Model

LyoLab

Shelves useful area

1.48 m2

1.98 m2

Shelves useful size 370 x 445 mm
Number of shelves

9 + 1

12 + 1

Shelves clearance

90 mm

65 mm

Product contact parts

AISI-316L stainless steel

Condenser capacity

40 kg

Vacuum pump flow

36 m3/h

Heating power

3,000 W

Overall dimensions (W x D x H)

1,250 x 1,600 x 1,970 mm

Weight

1,600kg

1,800kg

Ice condenser capacity / 24h

20kg

Software

By integrating automation solutions with pharmaceutical freeze-drying processes, Dara-Lyo has developed a reliable, safe, and user-friendly system for monitoring and managing process data.

Within this product range, process data recording and recipe adjustment play a particularly important role. This enables users to identify, develop, and establish suitable parameters for future efficient production processes while optimizing freeze-dried product performance.

All automation and control solutions are designed in accordance with current GMP guidelines and comply with 21 CFR Part 11 regulations.

Remote Access and Connectivity

All our pilot equipment is integrated with SCADA software through the HMI interface for monitoring, control, and data acquisition purposes.

Through connectivity tools, users can monitor cycle status, review relevant process data, and access production history from authorized computers or devices.

For facilities operating multiple units, the monitoring platform allows centralized information management and supports more efficient workflow organization, thereby improving production management performance.

In addition, our technical team can provide remote support — upon prior customer authorization — to diagnose and resolve issues, reducing response time and minimizing unnecessary travel.

These features complement direct operation via the equipment’s HMI touchscreen, ensuring safe and reliable operational control.

SCADA Software

Users

Allows user registration and access-level management directly through the HMI interface. This can also be managed from an external computer.

Recipe Programming

Allows freeze-drying recipe parameters to be entered directly on the control screen. This option can also be performed from an external computer.

Any modifications to recipes or equipment parameters are recorded in the Audit Trail system.

Data Export

All recorded data is reflected in the cycle report, ensuring maximum process reliability and reproducibility while complying with 21 CFR Part 11 regulations.

Key features include:

— Centralized process records with direct audit traceability.
— Data Integrity compliance with encrypted data management.
— Report generation for process traceability and alarms.
— Optional alarm notification via email.
— Cycle data can be exported via USB port, external storage devices, or customer internal folders through LAN connection.

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